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هوائي النمط الإيطالي الكرة صمام

V-TYPE-CONTROL-BALL-VALVE

هوائي النمط الإيطالي الكرة صمام

Pressure Range: PN1.6~6.4MPa, ANSI150LB~600LB
Nominal Diameter: DN15~DN400
Connection Mode: RF/RJ/FF/LG, Flange PN16 convex surface, PN40, 64 concave convex surface
Body Material: LCB, WCB, CF8, CF8M, CF3, CF3M
Flow Characteristics: ON-OFF
Valve Core Movement: Close the valve clockwise
Seat Form: Soft seat, metal seat (seal cover hardening)
Suitable Temperature: Soft seat: -20~+250°C; Metal seat: -60~+450°C
Leakage Level: Soft seat: ANSI VI; Metal seat: ANSI IV
Design Standard: GB/T 12237, ASME B16.34

نظرة عامة على المنتج

V-type control ball valve is a kind of ball valve. It shuts down a half-sphere with a V opening. The V-shaped opening has a sharp edge, and during the process of rotating the sphere, wiping occurs between the closed position and the media, which generates a strong cutting force. The sphere of the V-shaped opening port forms a fan-shaped area, and with the valve seat, it can change the port area.

In the process of rotary forming, it allows for medium precision adjustment. It is a type of regulator with an angle of rotation, similar to the common ball valve sealing. This design combines regulation and switch functions. Equipped with pneumatic or electric actuators, it is widely used in industrial process control systems.

 

Model Compilation Method

| Z | SH | QV | Y – 16 | K | 25 |

ProductZActuator class
ActuatorSHPneumatic piston type
DRElectric
Spool TypeQVBall Valve
DoThree position ball valves at both ends
Supplementary structure(multiple combinations)YHard Seal
JJacket insulation type
DLow temperature type
Nominal pressure161.6MPa
404.0MPa
646.4MPa
10010.0MPa
Machine action modeKGas open
BGas closed type
KDDouble acting gas opening
Nominal diameter25For example, said
100
Body materialCWCB
PCF8
MCF8M
LCF3M

Example 1: ZDRQY-16K 25C refers to a “QV” type electric hard seal cutting ball valve with a nominal pressure of PN1.6 MPa. It operates with an electric open mechanism and has a nominal diameter of DN25. The body material is WCB.

Example 2: ZSHQY-16KD 100P refers to a pneumatic piston type “QV” sealing cut-off ball valve with a nominal pressure of PN1.6 MPa. It operates with a gas-open double-acting mechanism and has a nominal diameter of DN100. The body material is CF8.

مواصفات المنتج

V-TYPE-CONTROL-BALL-VALVE-Diagram

Body: The use of a one-piece valve body design, both the dual and flange V-shaped ball valve bodies are the overall side structure. The structure is rigid, making it less likely to deform or leak.

Stem: The outer circle adopts fine grinding technology, reducing the friction coefficient between the packing. The valve stem and core use a spline connection, ensuring good neutrality, large bearing torque, and effective elimination of gaps between the valve stem and core. This improves the valve regulation precision.

Self-Lubricating Bearing: The upper and lower stem is fixed with self-lubrication, providing high rotary precision, good rotational stability, and smoother valve operation.

Sealing Seat Cover: The side-mounted sealing seat cover design simplifies valve maintenance and makes it more convenient.

V-Type Valve Core: Designed with a special V-shaped incision, this core provides approximately the same percentage of flow characteristics. The incision between the ball and seat offers a shear effect, enabling it to cut and scrape fiber media, high-viscosity fluids, and solid particles, allowing smooth flow through the valve. The V-ball undergoes surface hardening, grinding, and polishing for wear resistance.

Seat: The preload with a waveform spring ensures the seal seat is always in close contact with the valve core. This design enhances sealing performance and allows for automatic compensation over long-term use, reducing seal wear.

Soft and Metal Seal Seats: Soft seal seats and metal seal seats are interchangeable to suit different working conditions.

Valve Seat Replacement: The valve seat replacement process is simple and convenient.

Small Flow Rate Accurate Control: Through the processing of a small diameter valve core with a special V-shaped opening, small Cv values can be accurately controlled.

معلمات المواصفات

V-TYPE CONTROL BALL VALVE Structure

Main Parts Material

Part No.Part NameQuantity (pieces)Material
1Body1WCB, CF8, CF8M, CF3, CF3M
2Spool1CF8, CF8M (Hard chrome plating or supersonic spray)
3Back Stem117-4PH, SS316
4Cylindrical Pin2SS304, SS316
5Front Stem117-4PH, SS316
6Spline117-4PH, SS316
7Flat Key1SS304, 45#
8Back Gland1CF8, CF8M
9O-rings1Fluorine rubber
10Adjusting PadVariousPTFE
11Self-Lubricating Bearing1Composite materials
12Self-Lubricating Bearing1Composite materials
13Packing1 SetPTFE
14Packing Gland1CF8
15O-rings1Fluorine rubber
16Sealing Ring1SS304, SS316 (Hard chrome plating or supersonic spray)
17Seal Seat Spring1SS316
18Seal Seat Cover1Q235, SS304, SS316
19Hexagon Socket Screw1SS304
20Hexagon Screws4SS304
21Double Screw2SS304
22Hexagon Screws2SS304

 

Maximum Allowable Seat Leakage

Soft Seal Seat: 0.6 MPa compressed air, no leakage.

Hard Sealed Seat: 1.Made according to customer’s requirements. 2.Sealed according to GB/T4312V class without special requirements, the specific leakage amount is determined accordingly.

SpecificationsMax. Allowable Leakage of Hard Seal
DN25 (1″)0.15 mL/min
DN32 (1 1/4″)0.18 mL/min
DN40 (1 1/2″)0.24 mL/min
DN50 (2″)0.30 mL/min
DN65 (2 1/2″)0.39 mL/min
DN80 (3″)0.48 mL/min
DN100 (4″)0.60 mL/min
DN125 (5″)0.75 mL/min
DN150 (6″)0.90 mL/min
DN200 (8″)1.20 mL/min
DN250 (10″)1.50 mL/min
DN300 (12″)1.80 mL/min
DN350 (14″)2.10 mL/min
DN400 (16″)2.40 mL/min
DN450 (18″)2.60 mL/min
DN500 (20″)3.00 mL/min

 

Flow Characteristic

The inherent flow characteristics of the V-type regulator are approximately equal percentage characteristics, as demonstrated in the following figure.

flow_characteristic

CV Value Table of Standard Products

SpecificationsCv Value
DN25 (1″)36
DN32 (1 1/4″)56
DN40 (1 1/2″)94
DN50 (2″)152
DN65 (2 1/2″)262
DN80 (3″)358
DN100 (4″)540
DN125 (5″)90
DN150 (6″)1424
DN200 (8″)2176
DN250 (10″)3532
DN300 (12″)5732
DN350 (14″)8245
DN400 (16″)10651
DN450 (18″)12878
DN500 (20″)16343

 

V-TYPE CONTROL BALL VALVE Structure2

Main External Connection Dimensions

DNABb1fCTYLΦdhSKMZ
2510211516238817375163575/2-M105
3210214018245867875163575/2-M105
4011415018250908075163575/2-M105
5012416520262939075163575/2-M105
651451852027310810575163575/2-M105
801652002029012311875203590284-M106
10019422022211513813075203590284-M106
12519425022213414814580254090284-M108
150229285242164170170943050110404-M128
200243340242206200201943050110404-M128
250297405262260240237984060135404-M1612
300338460282316286282984060135404-M1612
3504005203023723303371255060140644-M1614
4004005803224203673721726080170804-M2018
4505206404024704224321727090190904-M2420
50060071544251649049818080100190904-M2422

تطبيقات المواصفات

The V-Type Control Ball Valve is widely used in industrial process control systems requiring precise flow regulation. Its unique V-shaped core design ensures accurate control, even in applications involving high-viscosity fluids, fiber media, or fluids containing solid particles. The valve is ideal for industries such as chemical processing, petroleum, power generation, pulp and paper, and wastewater treatment. It provides excellent sealing performance, smooth operation, and is suitable for both throttling and on-off applications. The valve’s high durability and efficiency make it perfect for systems requiring long-term reliability and minimal maintenance.

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