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Carbon Steel Needle Valve

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Carbon Steel Needle Valve

Material: Carbon Steel(A105,AISI1020), Stainless Steel (SS304, SS316)

Size Range: 1/4″ to 2″ (DN6 to DN50)

Connection Options: Female Thread, NPT, BSPT, BSPP (G)

Working Pressure: 3000 PSI to 10000 PSI (206.7 bar to 689 bar)

Working Temperature: -53°C to +540°C (-63.4°F to +1004°F)

Sealing Options: PTFE, VITON, PEEK, Graphite

Manufacturing Method: Forging

Applicable Medium: Oil, Gas, Water

Manufacturing Standard: ANSI, ASME, GB, JIS, DIN, Customize as per customer’s drawing

Product Overview

Needle valves are precision-engineered valves designed to provide accurate regulation of fluid flow in a pipeline. With a finely threaded stem, they are ideal for applications that require tight control and smooth adjustment. These valves can handle a wide range of media, including water, gas, oil, Working Pressure: 3000 PSI to 10000 PSI (206.7 bar to 689 bar)and other non-corrosive fluids.

Operating Mechanism (Drive Mode):

  • Manual Operation: Needle valves are manually operated with a handwheel for precise flow control.
  • Optional Actuation: Some needle valves can be equipped with motorized or pneumatic actuators for remote control in specialized applications.

Materials

  • Body Material Options: Stainless Steel (304, 316, 316L), Carbon Steel, Brass, Alloy Steel for high-temperature and high-pressure applications
  • Handle: Stainless Steel or Aluminum
  • Stem: Stainless Steel
  • Seat Materials:
    • Soft Seals: PTFE, EPDM for low and medium temperature applications
    • Metal-to-Metal Seals: Stainless Steel, Inconel for high-temperature and high-pressure applications

Certifications:

  • Compliance: API, ISO 9001, CE, PED certifications for pressure-containing equipment
  • Optional Explosion-Proof Certification: Available for applications in hazardous environments, particularly where valves may need to integrate with automated systems.

Product Features

Precision Flow Control: Tapered needle stem design allows for accurate flow regulation with minimal backlash.

Leakage Prevention: High-quality sealing material ensures zero leakage even in challenging conditions.

Corrosion Resistant: Made of stainless steel or other corrosion-resistant materials to extend valve life.

Robust Construction: Engineered for durability and reliable performance in demanding conditions.

Compact Design: Suitable for installations with limited space.

Wide Compatibility: Suitable for various media types, including gas, water, oil, and other non-corrosive fluids.

Specification Parameters

Structural Length Standard: GB/T 12221, ASME B16.10 (Defines face-to-face and end-to-end dimensions for flanged, threaded, and welded connections)

Connection Forms Standards: Flanged Connections (HG/T 20592-20605, GB/T 9112-9124, ASME B16.5), Threaded Connections (BSP, NPT, ISO 7-1), Welded Connections (ASME B16.25)

Available Sizes (Caliber): 1/4″ ~ 2″ (DN6 ~ DN50), custom sizes available upon request

Pressure-Temperature Rating: GB/T 12224, ASME B16.34

Pressure Range: PN2.5 MPa ~ PN42 MPa / Class 150 ~ Class 2500

Temperature Range: -53°C to +540°C (-63.4°F to +1004°F), depending on body and seat materials

Specification Applications

Industries:
  • Oil & Gas
  • Petrochemical Processing
  • Power Generation (Steam, Thermal, Nuclear)
  • Water Treatment and Distribution
  • Chemical Processing
  • HVAC Systems
  • Industrial Manufacturing
  • Laboratory Equipment
Specific Applications:
  • Precision flow regulation in instrumentation lines
  • Isolation and calibration in pressure gauges and test equipment
  • Control and shut-off in high-pressure pipelines
  • Use in small-scale systems requiring fine adjustment of flow
Installation Instructions:
  • Ensure the pipeline is depressurized before installation.
  • Use PTFE tape or appropriate sealing compound for threaded connections.
  • Tighten the valve body with the appropriate tools, ensuring not to over tighten and damage threads.

Valve Actuation

Process Optimization

Precision Engineering

Pipeline Solutions

Industrial Valves

Flow Control

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