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Pneumatic diaphragm sleeve control valve

Pneumatic Diaphragm Sleeve Control Valve

Body type: Straight-through cast control valve
Spool form: Sleeve, single-seat, double-seat, cage balanced or three-way type
Nominal diameter: DN20–DN400; 3/4″–16″
Nominal pressure: PN1.6–10.0MPa; ANSI 150, 300, 600
Flow characteristic: Linear, equal percentage, parabola
Applicable temperature: -29℃ to +250℃; optional -60℃ to +560℃
Leakage standard: Class IV, Class V, Class VI
Connection mode: Flanged, threaded, welded
Actuator: Pneumatic diaphragm actuator
Control signal: 4–20mA, 0–10V and other control signals

Product Overview

The Pneumatic Diaphragm Sleeve Control Valve is designed for automatic regulation of flow, pressure, temperature and liquid level in industrial process pipelines. It combines a pneumatic diaphragm actuator, sleeve-guided trim, valve body, stem, seat, packing and control accessories to provide stable throttling performance and accurate positioning.

This valve can be configured with different spool forms, including single-seat, sleeve double-seat, cage single-seat balanced, double-seat and three-way structures. According to the service condition, it can be supplied as standard type, heat dissipation type, regulation cut type, bellows seal type or jacket insulation type.

The valve is suitable for liquid, gas and steam service where stable control, reliable shutoff and material compatibility are required. Body materials, trim materials, packing and actuator configuration can be selected according to medium, pressure, temperature, leakage class and control signal requirements.

Product Features

The sleeve trim structure provides stable flow regulation and reliable throttling performance for industrial control loops.

Multiple spool forms are available, including single-seat, sleeve double-seat, cage single-seat balanced, double-seat and three-way configurations.

Linear, equal percentage and parabola flow characteristics can be selected according to process control requirements.

The valve supports standard service, heat dissipation service, bellows seal service and jacket insulation service.

Body materials include WCB, CF8, CF8M and CF3M for different media and corrosion requirements.

Trim materials include 304, 316 and 316L, with optional Stellite alloy surfacing for improved wear resistance.

PTFE or flexible graphite packing can be selected according to working temperature and sealing requirements.

Leakage classes include Class IV, Class V and Class VI for different shutoff requirements.

The pneumatic diaphragm actuator can work with positioners and accepts 4–20mA, 0–10V and other control signals.

Specification Parameters

ItemSpecification
Product NamePneumatic Diaphragm Sleeve Control Valve
Valve DiameterDN20–DN400 / 3/4″–16″
Nominal PressurePN1.6, PN2.5, PN4.0, PN6.4, PN10.0MPa
ANSI ClassANSI 150, 300, 600
Spool FormP: Single seat; M: Sleeve double seat; G: Cage single seat balanced; N: Double seat; X: Three-way
Flow CharacteristicLinear, Equal Percentage, Parabola
Structure TypeStandard type, Heat dissipation type, Regulation cut type, Bellows seal type, Jacket insulation type
Applicable Temperature-29℃ to +250℃; optional -60℃ to +560℃
Leakage StandardClass IV, Class V, Class VI
Connection ModeFlanged, threaded, welded
Adjustable Ratio50:1
Spring Range20–100kPa, 40–200kPa, 80–240kPa
Air Source Pressure0.14, 0.25, 0.28, 0.4MPa
Positioner Input Signal4–20mA, 0–10V and other control signals

Main Parts Normal Material

PartMaterial
Valve Body, CoverWCB, CF8, CF8M, CF3M
Valve Core, Seat304, 316, 316L; optional Stellite alloy surfacing
Stem304, 316, 316L, 17-4PH
PackingPTFE, Flexible Graphite
Bellows304, 316, 316L
Sealing GasketStainless Steel + Graphite
Membrane CapQ235
Corrugated DiaphragmClip reinforced nylon fabric nitrile rubber
Spring60Si2Mn

Rated Flow Coefficient Kv

DN20253240506580100125150200250300350400
Linear6.91117.627.54469110176275440690960130021502816
Equal Percentage6.31016254063100160250400630900120019602560

Stroke and Actuator Selection

DN RangeRated StrokePneumatic Actuator
DN20–DN2516mmPZM280(I)
DN32–DN6525mmPZM400(I)
DN80–DN10040mmPZM600(I)
DN125–DN15060mmPZM1000
DN200–DN400100mmPZM1600

Main Performance Index

No.ItemPneumatic Control Valve Standard TypePneumatic Control Valve Cooling / Cryogenic TypeElectric Regulating Valve Standard TypeElectric Regulating Valve Cooling / Cryogenic Type
1Basic Error <(%)±1.0±2.5±1.0±2.0
2Return Difference <(%)1.02.5±1.02.0
3Dead Zone <(%)0.41.01.02.0
4Always Point Deviation <(%)±1.0±2.5±1.0±2.0
5Rated Stroke Deviation <(%)±2.5±2.5±2.5±2.5

Note: The above data is standard configuration. Other materials and customized structures are available according to the actual working condition and order contract.

Specification Applications

ApplicationUse
Oil and GasFlow, pressure and temperature control in process pipelines
PetrochemicalMedium flow regulation in chemical and refining units
Chemical ProcessingCorrosive liquid and gas control with stainless steel material options
Power PlantSteam, condensate and boiler water regulation
MetallurgyGas, water and process medium control in production lines
Water TreatmentFlow and pressure control for water and chemical dosing systems
Heat Exchange SystemsTemperature control for heating and cooling circuits
General Industrial AutomationPneumatic control loops requiring positioner-based regulation

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