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Three Way Shunt and Confluence Control Valve

Three-way-shunt-and-confluence-control-valve

Three Way Shunt and Confluence Control Valve

Body type: Straight-through S-type cast valve
Plug type: Balanced sleeve structure plug
Nominal diameter: DN15~300mm; NPS 1/2″~12″
Nominal pressure: PN1.6~6.4MPa; CLASS 150~300LB
Applicable temperature: +250~+650℃ (Optional according to working conditions)
Type of connection: Flange, welding, thread (applicable within 1″)
Flange distance: According to IEC 60534
Gland type: Bolt compression type
Sealing gasket: Metal graphite spiral wound gasket
Packing: Flexible graphite
Actuator: Pneumatic actuator, Electric actuator

Product Overview

Three way shunt and confluence control valve produced by TangoValve Group have two action modes, three-way confluence and three-way shunt, which can replace two two-way valves and a three-way valve connection in some occasions and are widely used. To realize the adjustment of pressure, flow, temperature, liquid level and other parameters, the valve core is subject to cylinder thin-wall window, and the side guide of valve core, which has the characteristics of good stability, difficulty in producing vibration, low noise, large allowable pressure difference, simple connection, etc.

Model Preparation

Z Actuator
Z Series Control Valve J: Pneumatic diaphragm actuator
H:Pneumatic piston actuatorragm actuator
R: Electric 3810L actuator
D: Electric PSL actuator
H Structural Style
H Straight Stroke F: Three-way shunt control valve

H: Three-way combination control valve

F(H)G: Heat dissipation type threepoints (in) flow control valve

F(H)V: Bellows type three points(in) flow control valve greasingthree-way control valve

F(H)D: Low temperature type threepoints (in) flow control valve

 

Product Features

Three-way-shunt-and -confluence-control-valve1

The three-way shunt and confluence control valve is characterized by sensitiveaction, simple connection, large fow, small volume and high regulating accuracy.The three-way confuence regulating valve is mainly used to mix two kinds of fluidsinto the third one; the three-way shunt regulating valve is mainly used to divide onefuid into two streams. The three-way shunt and confuence control valve productscan replace two sets of single and double seat control valves which are mutuallyswitched and can be used for regulating and controlling liquid, gas, steam andother media.

 

Special Specifcation

Parameter Description
Special inspection PT, RT, flow curve test, low temperature test
Special treatment Internal nitriding treatment, seal spraying cemented carbide treatment
Special cleaning Complete oil prohibition and degreasing treatment
Special specification Special connector, special gas pipe, special material joint, special coating
Special size Customized according to the use requirements
Certification inspection Third party certification inspection report

 

Structure and Materials

Grease-Seal-High-Temperature-Control-Valve-Structure-DIAGRAM

Carbon steel for body material*

No. Component Material 
1 Body WCB LCB WC9
2 Gasket 316 + Graphite/FTFE
3 Seat 304 304 304
4 Plug 304 304 304
5 Guide sleeve Cu/316L Cu/316L Cu/316L
6 Gasket 304 304 304
7 Bonnet 316 + Graphite/FTFE
8  Bolt and Nut WCB LCB WC9
9 Heat sink 304 304 304
10 Stem 304 304 304
11 Oil storage ring 304 304 304
12 Packing PTFE/Flexible graphite
13 Lock nut 304 304 304
14 Pressing sleeve 304 304 304
15 Plate 304 304 304

 

Body Materials Stainless Steel*

No. Component Material
1 Body CF8 CF8M CF3M
2 Gasket 316 + Graphite/FTFE
3 Seat 304 316 316L
4 Plug 304 316 316L
5 Guide sleeve Cu/316L Cu/316L Cu/316L
6 Gasket 304 316 316L
7 Bonnet 316 + Graphite/FTFE
8  Bolt and Nut CF8 CF8M CF3M
9 Heat sink 304 316 316L
10 Stem 304 316 316L
11 Oil storage ring 304 316 316L
12 Packing PTFE/Flexible graphite
13 Lock nut 304 316 316L
14 Pressing sleeve 304 316 316L
15 Plate 304 316 316L

Note: 1.The above is of standard confguration structure; The valve seat is metal seal, and the valve seat is soft seal, grade Vl optional. lt can provide valve trim of spray welding cemented carbide. 2.The conventional materialis carbon steel and stainless steel, and the special material regulating valve products can be customized according to the user’s work conditions.

 

Can be Applied to Different Conditions of the Structure

Three-way-shunt-and-confluence-control-valve-Condition

 

Specification Parameters

Specifcation Parameter

Inside Diameter (mm) 25 32 40 50 65 80 100 125 150 200 250 300
Inside Diameter (in) 1″ 1-1/4″ 1-1/2″ 2″ 2-1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″
Flow Coefficient (Kv)  8.5 13 21 34 53 85 135 210 340 535 800 1280
Pneumatic actuator HA/B-23 HA/B-34 HA/B-45 HA/B-56
350 cm² 560 cm² 900 cm² 1400 cm²
Mode of Action Spring Range Allowable Differential Pressure (MPa)
Gas Opening 20–100 KPa 0.7 0.44 0.28 0.18 0.17 0.11 0.07 0.07 0.05 0.03 0.05 0.03
40–200 KPa 2.14 1.31 0.84 0.53 0.51 0.33 0.21 0.22 0.15 0.09 0.11 0.07
80–240 KPa 4.99 3.05 1.95 1.25 1.18 0.78 0.5 0.51 0.36 0.21 0.21 0.15
Gas Off 20–100 KPa 2.14 0.87 0.56 0.35 0.34 0.22 0.14 0.15 0.1 0.06 0.05 0.03
40–200 KPa 6.4 5.86 3.64 2.3 2.21 1.43 0.91 0.95 0.66 0.37 0.11 0.07
80–240 KPa 6.4 6.4 5.04 3.18 3.06 1.98 1.26 1.32 0.92 0.52 0.21 0.15
Electric Actuator Allowable Differential Pressure (MPa)
Thrust(N) 800 1.52
2000 3.05 1.86 1.19 0.76
3000 2.79 1.79 1.14 1.13 0.6
5000 4.66 2.98 1.91 1.35 0.8 0.47
6500 0.57 0.39 0.26 0.16
10000 0.61 0.42 0.2 0.17 0.11
16000 0.97 0.67 0.35 0.27 0.18

 

Actuator parameters

Model Pneumatic film actuator Electronic electric actuator
Form ZH22~ZH56 3810L, RSL
Type Multi spring Intelligent integrated type
Purpose Adjustment, switch Regulating
Drive Air pressure (spring range):
140 (20~100) KPa G
240 (40~200) KPa G
280 (80~240) KPa G
Power supply:
AC 220 V ±10% 50Hz
AC 380 V ±10% 50Hz
Joint Rc 1/4 Common type: 2–PF(G1/2”)
Flameproof type: 2–PF(G3/4”)
Positive Action Air pressure increases to push the valve to close Control signal increases to push the valve to close
Reaction Air pressure increases to push the valve open Control signal increases to push the valve open
Control Signal 4~20mA.DC (With positioner) Input output 4~20mA.DC
Lag ≤1% FS (With positioner) ≤0.8% FS
Linearity 2% FS (With positioner) ≤±1% FS
Ambient Temperature -10°C ~ +70°C
Surface Coating Black phosphating treatment
Actuator: Acrylic polyurethane paint
Optional Accessories Optional accessories, Hand wheel, Magnetic valve, Travel switch, Lock up valve Heater

 

Main Performance Parameters

Flow Characteristics Equal percentage, Straight line
Adjustable Range 50:01
Rated Cv Value Equal percentage: 10~1400
Straight line: 11~1500
Allowable Leakage Hard seal: Level-IV (0.01% rated flow of valve)
Soft seal: Level-V
Drive Mode Pneumatic Electric
Intrinsic Error (%) ±1.0 ±1.0
Return Difference (%) ≤1.0 ≤1.0
Dead Zone (%) ≤0.6 ≤1.0
Constant Point Deviation (%) ±2.5 ±2.5
Rated Stroke Deviation (%) ≤2.5 ≤2.5

 

TOP-GUIDE-SINGLE-SEATED-Pneumatic-CONTROL-VALVE-Diagram

Connection Dimension of Pneumatic Control Valve

DN (In) 20 (3/4″) 25 (1″) 32 (1-1/4″) 40 (1-1/2″) 50 (2″) 65 (2-1/2″) 80 (3″) 100 (4″) 125 (5″) 150 (6″) 200 (8″) 250 (10″) 300 (12″)
L
PN16/40 160 160 180 200 230 290 310 350 400 480 600 670 770
PN64/100 230 230 260 260 300 340 380 430 500 550 650 752 819
H
PN16/40 140 140 150 160 180 200 222 230 270 280 306 474 584
PN64/100 150 160 170 180 200 220 240 260 300 322 380 495 605
H1 155 155 175 180 200 235 250 260 330 350 420 530 680
H2 285 285 285 285 285 360 360 360 470 470 470 580 580
H3 208 208 224 228 228 334 334 342 408 453 482 520 550
H4 153 153 153 153 153 181 181 181 247 247 247 / /
H5 336 338 402 402 405 627 628 635 698 702 728 755 790
H6 700( According to the actualtemperature)
H7 88 88 88 88 88 95 95 95 110 110 140 140 140
D 310 310 355 390 430 465 520 585 660 770 890 950 950
A 200 200 200 200 200 240 240 240 350 350 350 450 450
C 282 282 282 282 282 360 360 360 470 470 470 650 650
Flange Executable: GB、HG、JB、DIN、JIS、ANSl Corresponding standard

TOP-GUIDE-SINGLE-SEATED-Electric-CONTROL-VALVE-Diagram

Connection Dimension of Electric Control Valve

DN
(In)
20
3/4″
25
1″
32
1-1/4″
40
1-1/2″
50
2″
65
2-1/2″
80
3″
100
4″
125
5″
150
6″
200
8″
250
10″
300
12″
L
PN16/40 160 160 180 200 230 290 310 350 400 480 600 670 770
PN64/100 230 230 260 260 300 340 380 430 500 550 650 752 819
H
PN16/40 140 140 150 160 180 200 222 230 270 280 306 474 584
PN64/100 150 160 170 180 200 220 240 260 300 322 380 495 605
H1 155 155 175 180 200 235 250 260 330 350 420 530 680
H2 285 285 285 285 285 360 360 360 470 470 470 580 580
H3 208 208 224 228 228 334 334 342 408 453 482 520 550
H4 153 153 153 153 153 181 181 181 247 247 247 / /
H5 336 338 402 402 405 627 628 635 698 702 728 755 790
H6 700( According to the actualtemperature)
H7 88 88 88 88 88 95 95 95 110 110 140 140 140
D 310 310 355 390 430 465 520 585 660 770 890 950 950
A 200 200 200 200 200 240 240 240 350 350 350 450 450
Flange Executable: GB、HG、JB、DIN、JIS、ANSl Corresponding standard

Note: 1.The dimensions in the table are standard data without accessories. The dimensions of accessories are calculated according to the actual configuration.2.Due to the technical innovation and improvement of the product, the size may change. Please contact the technical department of the Company for the latest information. 3.The actuated valve can be customized according to the actual size.

Specification Applications

Three-way shunt and confluence control valves are versatile components in fluid management systems, designed to either divide a single fluid stream into two (shunt) or combine two fluid streams into one (confluence). These valves are integral in various industrial applications, providing efficient and precise control over fluid direction and flow rates.

HVAC Systems

In heating, ventilation, and air conditioning (HVAC) systems, three-way valves regulate temperature by directing hot or cold water flow, ensuring optimal climate control. They facilitate the mixing or diverting of water to maintain desired environmental conditions.

Chemical Processing

Within chemical processing industries, these valves manage the combination or separation of chemical streams, enabling precise control over reaction processes and product formulations. Their ability to handle multiple flow paths enhances operational flexibility.

Petroleum Industry

In the petroleum sector, three-way control valves are employed in fluid temperature control systems of heat exchangers, aiding in the efficient management of heating or cooling processes essential for refining operations.

Power Generation

Power plants utilize these valves to control the flow of steam or water within turbines and boilers, contributing to efficient energy production and system stability. Their role in directing and mixing fluids is crucial for maintaining operational efficiency.

Industrial Automation

In industrial automation, three-way valves are integral for process control, allowing for the automated switching between different fluid sources or destinations, thereby enhancing system responsiveness and productivity.

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