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TOP-GUIDE SLEEVE CONTROL VALVE

TOP-GUIDE-SLEEVE-CONTROL-VALVE

TOP-GUIDE SLEEVE CONTROL VALVE

Body Type: Straight-through S-type cast valve
Plug Type: Balanced double seal sleeve plug
Nominal Diameter: DN25~300mm; NPS 1″~12″
Nominal Pressure: PN1.6~16.0MPa; CLASS 150~1500LB
Applicable Temperature: -196°C~550°C (Optional according to working conditions)
Type of Connection: Flange, welding, thread (applicable within 1″)
Flange Distance: According to IEC 60534
Gland Type: Bolt compression type
Sealing Gasket: Metal graphite spiral wound gasket
Packing: PTFE, flexible graphite
Actuator: Pneumatic actuator, Electric actuator

Product Overview

TangoValve Group produces a series of double-sealed sleeve control valve,for which sleeve-guided and pressure-balanced plugs are adopted. Top-guide sleeve control valve is a double-sealed sleeve structure, which is mainly used in occasions with low leakage requirements. Because both sealing surfaces of the double seal structure are metal seals, the temperature range for use is wider.

 

Model Preparation

Z Actuator
Z Series Control Valve J: Pneumatic diaphragm actuator
H: Pneumatic piston actuator
R: Electric 3810L actuator
D: Electric PSL actuator
H Structural Style
H Straight Stroke M: Standard sleeve control valve
MF: Soft seal sleeve control valve
ML: Single-stage cage type control valve
MG: Sleeve control valve with heat dissipation
MV: Bellows type sleeve control valve

 

Product Features

Top-guide sleeve control valve diagramThe pressure balanced structure is used for the plug, with small opening andclosing force, and the working condition of high-pressure difference can becontrolled by a small actuator thrust. Top-guide sleeve control valve is widely used in the fuid control ofmedium and low temperature, medium and low pressure pipelines with good dynamic stability. lt has good sealing performance and large allowable pressuredifference.lt has sleeve guide, with large guide area, good stability, compactstructure, quick on-line replacement of valve trim, high maintenance efhciency, saving manpower and time.Balanced valve plug construction ensures minimumactuator thrust.

 

Flow Characteristic Curve

Flow-Characteristic-Curve

 

Structure and Materials

TOP-GUIDE-SLEEVE-CONTROL-VALVE-Structure

Carbon steel for body material*

No. Component Material
1 Body WCB LCB WC9
2 Gasket 316 + Graphite / FTFE
3 Sleeve 304 304 304
4 Plug 304 304 304
5 Gasket 316 + Graphite / FTFE
6 Double-screw bolt 304 304 304
7 Nut 304 304 304
8 Bonnet WCB LCB WC9
9 Stem 304 304 304
10 Packing PTFE / Flexible Graphite
11 Lock nut 304 304 304
12 Pressing sleeve 304 304 304
13 Plate 304 304 304

 

Body Materialls Stainless Steel*

No. Component Material
1 Body CF8 CF8M CF3M
2 Gasket 316 + Graphite / PTFE
3 Sleeve 304 316 316L
4 Plug 304 316 316L
5 Gasket 316 + Graphite / PTFE
6 Double-screw bolt 304 316 316L
7 Nut 304 316 316L
8 Bonnet CF8 CF8M CF3M
9 Stem 304 316 316L
10 Packing PTFE / Flexible Graphite
11 Lock nut 304 316 316L
12 Pressing ring 304 316 316L
13 Plate 304 316 316L

Note: 1.The above is of standard confguration structure; The valve seat is metal seal, and the valve seat is soft seal, grade Vl optional. lt can provide valve trim of spray welding cemented carbide. 2.The conventional materialis carbon steel and stainless steel, and the special material regulating valve products can be customized according to the user’s work conditions.

 

Can be Applied to Different Conditions of the Structure

Different-Conditions-of-the-Structure

 

Specification Parameters

Specifcation Parameter

Inside Diameter (mm) 25 32 40 50 65 80 100 125 150 200 250 300
Inside Diameter (in) 1″ 1-1/4″ 1-1/2″ 2″ 2-1/2″ 3″ 4″ 5″ 6″ 8″ 10″ 12″
Flow Coefficient (Kv) Straight Line 10 16 25 40 63 100 160 250 400 630 1000 1400
Flow Coefficient (Kv) Percent 11 17.6 27.5 44 69 110 176 275 440 690 1100 1500
Pneumatic actuator HA/B-23 HA/B-34 HA/B-45 HA/B-56
350 cm² 560 cm² 900 cm² 1400 cm²
Mode of Action Spring Range Allowable Differential Pressure (MPa)
Gas Opening 20–100 KPa 3 2.25 2.25 1.95 2.36 2.04 1.67 1.41 1.41 1.14 0.65 0.55
40–200 KPa 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 1.55 1.4
80–240 KPa 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 4.08 4.08
Gas Off 20–100 KPa 1.5 1.13 1.13 0.98 1.18 1.02 0.84 0.71 0.71 0.71 0.57 0.55
40–200 KPa 4.5 3.38 3.38 2.93 3.54 3.06 2.51 2.12 2.12 2.12 1.71 1.55
80–240 KPa 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 6.4 4.08 3.65
Electric Actuator Allowable Differential Pressure (MPa)
Thrust(N) 800 6.4 6.4
2000 6.4 6.4 6.4 5.1
3000 6.4 6.4 6.4 6.4 5.7 4.76
5000 6.4 6.4 6.4 6.4 6.25
6500 6.4 6.4 4.23 3.23
10000 6.4 6.1 3.31 2.07
16000 6 4

 

Actuator parameters

Model Pneumatic film actuator Electronic electric actuator
Form ZH22~ZH56 3810L, RSL
Type Multi spring Intelligent integrated type
Purpose Adjustment, switch Regulating
Drive Air pressure (spring range):
140 (20~100) KPa G
240 (40~200) KPa G
280 (80~240) KPa G
Power supply:
AC 220 V ±10% 50Hz
AC 380 V ±10% 50Hz
Joint Rc 1/4 Common type: 2–PF(G1/2”)
Flameproof type: 2–PF(G3/4”)
Positive Action Air pressure increases to push the valve to close Control signal increases to push the valve to close
Reaction Air pressure increases to push the valve open Control signal increases to push the valve open
Control Signal 4~20mA.DC (With positioner) Input output 4~20mA.DC
Lag ≤1% FS (With positioner) ≤0.8% FS
Linearity 2% FS (With positioner) ≤±1% FS
Ambient Temperature -10°C ~ +70°C
Surface Coating Black phosphating treatment
Actuator: Acrylic polyurethane paint
Optional Accessories Optional accessories, Hand wheel, Magnetic valve, Travel switch, Lock up valve Heater

 

Main Performance Parameters

Flow Characteristics Equal percentage, Straight line
Adjustable Range 50:01
Rated Cv Value Equal percentage: 10~1400
Straight line: 11~1500
Allowable Leakage Hard seal: Level-IV (0.01% rated flow of valve)
Soft seal: Level-V
Drive Mode Pneumatic Electric
Intrinsic Error (%) ±1.0 ±1.0
Return Difference (%) ≤1.0 ≤1.0
Dead Zone (%) ≤0.6 ≤1.0
Constant Point Deviation (%) ±2.5 ±2.5
Rated Stroke Deviation (%) ≤2.5 ≤2.5

 

TOP-GUIDE-SINGLE-SEATED-Pneumatic-CONTROL-VALVE-Diagram

Connection Dimension of Pneumatic Control Valve

DN (In) 20 (3/4″) 25 (1″) 32 (1-1/4″) 40 (1-1/2″) 50 (2″) 65 (2-1/2″) 80 (3″) 100 (4″) 125 (5″) 150 (6″) 200 (8″) 250 (10″) 300 (12″)
L
PN16/25 181 184 200 222 254 276 298 352 410 451 600 650 700
PN40 181 184 200 222 254 276 298 352 410 451 600 670 770
PN64 210 210 210 251 286 311 337 394 440 508 650 690 800
H
PN16/25 52.5 57.5 75 75 85.5 92.5 100 110 142.5 158 170 195 230
PN40 52.5 57.5 75 75 82.5 92.5 100 117.5 150 167.5 187.5 205 245
PN64 65 40 85 85 90 102.5 107.5 125 172.5 195 207.5 230 260
H1 132 132 158 170 179 214 221 234 270 294 331 390 450
H2 285 285 285 285 285 360 360 360 470 470 470 580 580
H3 208 208 224 228 228 334 334 342 408 453 482 520 550
H4 153 153 153 153 153 181 181 181 247 247 247 / /
H5 336 338 402 405 405 627 628 635 698 702 728 755 790
H6 700( According to the actualtemperature)
H7 88 88 88 88 88 95 95 95 110 110 140 140 140
D 310 310 355 390 430 465 520 585 660 770 890 950 950
A 200 200 200 200 200 240 240 240 350 350 350 450 450
C 282 282 282 282 282 360 360 360 470 470 470 650 650
Flange Executable: GB、HG、JB、DIN、JIS、ANSl Corresponding standard

 

TOP-GUIDE-SINGLE-SEATED-Electric-CONTROL-VALVE-Diagram

Connection Dimension of Electric Control Valve

DN (In) 20 (3/4″) 25 (1″) 32 (1-1/4″) 40 (1-1/2″) 50 (2″) 65 (2-1/2″) 80 (3″) 100 (4″) 125 (5″) 150 (6″) 200 (8″) 250 (10″) 300 (12″)
L
PN16/25 181 184 200 222 254 276 298 352 410 451 600 640 880
PN40 181 184 200 222 254 276 298 352 410 451 600 640 880
PN64 210 210 210 251 286 311 337 394 440 508 650 810 950
H
PN16/25 52.5 57.5 75 75 85.5 92.5 100 110 142.5 158 170 195 230
PN40 52.5 57.5 75 75 82.5 92.5 100 117.5 150 167.5 187.5 205 245
PN64 65 40 85 85 90 102.5 107.5 125 172.5 195 207.5 230 260
H1 132 132 158 170 179 214 221 234 270 294 331 390 450
H2 373 373 456 456 538 538 548 548 725 725 725 795 795
H3 208 208 224 228 228 334 334 342 408 453 482 520 550
H4 90 90 90 90 90 90 90 90 90 90 90 90 90
H5 336 338 402 405 405 627 628 635 698 702 728 755 790
H6 700( According to the actualtemperature)
H7 88 88 88 88 88 95 95 95 95 110 110 140 140
D 310 310 355 355 390 430 465 520 585 660 770 890 950
A 225 225 225 225 255 255 255 255 255 310 310 350 350
Flange Executable: GB、HG、JB、DIN、JIS、ANSl Corresponding standard

Note: 1.The dimensions in the table are standard data without accessories. The dimensions of accessories are calculated according to the actual configuration.2.Due to the technical innovation and improvement of the product, the size may change. Please contact the technical department of the Company for the latest information. 3.The actuated valve can be customized according to the actual size.

Specification Applications

Top-guided sleeve control valves are integral components in various industrial processes, offering precise flow regulation and exceptional stability across a wide range of applications.

Petrochemical and Chemical Industries

In the petrochemical and chemical sectors, these valves manage the flow of diverse liquid and gas media, ensuring accurate control in processes involving high temperatures and pressures. Their robust design and superior guiding capabilities make them suitable for handling aggressive and corrosive substances, maintaining process integrity and safety.

Oil and Gas Industry

Within the oil and gas industry, top-guided sleeve control valves are employed to regulate the flow of hydrocarbons and other fluids. Their ability to withstand high-pressure differentials and resist wear from abrasive media ensures reliable performance in upstream, midstream, and downstream operations.

Power Generation

In power plants, these valves control steam and water flow, contributing to efficient turbine operation and overall plant performance. Their precise modulation capabilities support optimal thermal management and energy output.

Water Treatment and Distribution

Top-guided sleeve control valves are utilized in water treatment facilities to manage flow rates and pressures, ensuring consistent water quality and distribution. Their design minimizes cavitation and erosion, extending valve lifespan and reducing maintenance requirements.

General Industrial Applications

Beyond these sectors, top-guided sleeve control valves find applications in various industrial processes requiring dependable flow control, such as pulp and paper manufacturing, food and beverage production, and pharmaceutical processing. Their versatility and reliability make them a preferred choice for maintaining process efficiency and product quality.

Valve Actuation

Process Optimization

Precision Engineering

Pipeline Solutions

Industrial Valves

Flow Control

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