Body type: Straight through forging body
Plug type: Multistage throttle plug
Nominal diameter: DN20~200mm, NPS 3/4″~8″
Nominal pressure: PN10.0~42.0MPa; CLASS 600~2500LB
Applicable temperature: -196°C~+650°C (Optional according to working conditions)
Type of connection: Flange, welding, thread
Flange distance: Meet IEC 60534, Non-standard customization
Gland type: Bolt compression type
Sealing gasket: Serrated metal gasket
Packing: PTFE, Flexible graphite
Actuator: Pneumatic actuator, Electric actuator
The series of top-guide type high-pressure control valve produced by TangoValve Group is subject to sleeve guide, pressure balanced valve plug. The series of control valves are mainly suitable for the situation of large pressure difference and flash and cavitation. The valve can be designed in a variety of structures, with a diameter of DN20~DN200mm, and a maximum pressure range of 2500LB. lt can be equipped with a variety of specifcations of electric actuators.
Z | Actuator |
Z Series Control Valve | J: Pneumatic diaphragm actuator H: Pneumatic piston actuator R: Electric 3810L actuator D: Electric PSL actuator |
H | Structural Style |
H Straight Stroke | J: Standard angle type single seat control valve JF: Soft seal angle type single seat control valve JM: Standard angle type sleeve simple control valve JT: Two-stage cage sleeve simple angle control valve JG: Angle control valve with heat dissipation JV: Bellows angle type control valve JD: Low temperature angle control valve |
According to the different parameters, several different pressure reducing cagesare designed to form a multi-stage pressure reducing internals. The cages are designed according to different working conditions to ensure the elimination of flash and cavitation of the valve. The medium begins to throttle from contacting the frst cage and gradually reduces the differential pressure of the inlet through multiple throttling. This effectively ensures that the pressure is always above the saturated vapor pressure when the medium flows in the valve, so that it eliminates the possibility of fash and cavitation, and prolongs the service life of the control valve in bad working conditions.
1.Continuous regulation in the range of high pressure difference.
2.Adopt multi-stage gradual decompression, anti-cavitation, and low noise.
3.The valve plug is sealed by a conical surface with a good sealing effect.
4.Multiple design of valve plug, providing good regulation performance.
5.Hard alloy spray welding for valve plug and valve seat ensures erosion resistance and long service life.
6.The valve core is equipped with a guiding structure, balanced adjustment, and no vibration.
7.Actuator can be subject to interchangeable installation.
Part Material
No. | Component | Material | |||
1 | Seat | A105 | 304 | 316 | 316L |
2 | Gasket | Saw tooth type metal gasket, Metal graphite, gasket | |||
3 | Body | A105 | 304 | 316 | 316L |
4 | Guide rod | 304 | 304 | 316 | 316L |
5 | Guide sleeve | 304 | 304 | 316 | 316L |
6 | Plug | 304 | 304 | 316 | 316L |
7 | Gasket | Saw tooth type metal gasket, Metal graphite, gasket | |||
8 | Screw nut | 304 | 304 | 316 | 316L |
9 | Bonnet | A105 | 304 | 316 | 316L |
10 | Packing | PTFE, Flexible graphite | |||
11 | Lock nut | 304 | 304 | 316 | 316L |
12 | Pressing sleeve | 304 | 304 | 316 | 316L |
13 | Plate | 304 | 304 | 316 | 316L |
Note: 1.The above is of standard configuration structure; the valve seat is metal seal, and the valve seat is soft seal, grade VI optional. It can provide valve trim of spray welding cemented carbide. 2.The conventional material is carbon steel and stainless steel, and the special material regulating valve products can be customized according to the user’s work conditions.
Multi-stage axial-flow structure
It is subject to multi-stage cage type valve plug or axial-flow labyrinth type valve plug, to reduce pressure by multi-stage, fully control the flow velocity of medium flowing through the valve, and greatly reduce the noise generated by high-pressure gas or steam in the valve. In addition, the stable multi-stage pressure reduction can effectively prevent the liquid from cavitation. It is a control valve with stable performance in high-pressure medium place, and multi-spring pneumatic diaphragm actuator or electric actuator, etc., are available.
Cage type high-pressure angle structure
The valve body is rectangular, with simple flow passage and small resistance. It is especially suitable for the adjustment of high viscosity, suspension, and granular medium fluid, avoiding coking, sticking, and blocking. The valve plug is plunger type, which is used under the condition of high pressure difference. The valve plug is surfacing with tungsten cobalt alloy, which has the advantages of cavitation resistance, impact resistance, greatly improving the service life. It is widely used in the chemical industry, petroleum refining, and other industries, especially in the medium regulation under high-pressure and high-pressure difference conditions in the synthesis of nitrogen and urea industry.
Two-stage cage sleeve structure
The valve is mainly suitable for occasions with large pressure difference and easy to produce flash and cavitation. According to different parameters, several different pressure-reducing cages are designed to form multi-stage pressure-reducing internals. The cages are designed according to different working conditions to ensure the elimination of flash and cavitation of the valve. The medium begins to throttle from contacting the first cage and gradually reduces the differential pressure of the inlet through multiple throttling. This effectively ensures that the pressure is always above the saturated vapor pressure when the medium flows in the valve, which eliminates the possibility of flash and cavitation, and prolongs the service life of the control valve in bad working conditions.
Model | Pneumatic film actuator | Electronic electric actuator |
Form | ZH22~ZH56 | 3810L, RSL |
Type | Multi spring | Intelligent integrated type |
Purpose | Adjustment, switch | Regulating |
Drive | Air pressure (spring range): 140 (20~100) KPa G 240 (40~200) KPa G 280 (80~240) KPa G |
Power supply: AC 220 V ±10% 50Hz AC 380 V ±10% 50Hz |
Joint | Rc 1/4 | Common type: 2–PF(G1/2”) Flameproof type: 2–PF(G3/4”) |
Positive Action | Air pressure increases to push the valve to close | Control signal increases to push the valve to close |
Reaction | Air pressure increases to push the valve open | Control signal increases to push the valve open |
Control Signal | 4~20mA.DC (With positioner) | Input output 4~20mA.DC |
Lag | ≤1% FS (With positioner) | ≤0.8% FS |
Linearity | 2% FS (With positioner) | ≤±1% FS |
Ambient Temperature | -10°C ~ +70°C | |
Surface Coating | Black phosphating treatment Actuator: Acrylic polyurethane paint |
|
Optional Accessories | Optional accessories, Hand wheel, Magnetic valve, Travel switch, Lock up valve | Heater |
Flow Characteristics | Equal percentage, Straight line | |
Adjustable Range | 50:01 | |
Rated Cv Value | Equal percentage: 10~1400 Straight line: 11~1500 |
|
Allowable Leakage | Hard seal: Level-IV (0.01% rated flow of valve) Soft seal: Level-V |
|
Drive Mode | Pneumatic | Electric |
Intrinsic Error (%) | ±1.0 | ±1.0 |
Return Difference (%) | ≤1.0 | ≤1.0 |
Dead Zone (%) | ≤0.6 | ≤1.0 |
Constant Point Deviation (%) | ±2.5 | ±2.5 |
Rated Stroke Deviation (%) | ≤2.5 | ≤2.5 |
DN | L (900Lb, 1500Lb) | H (Standard) | H (Elongated Type) | H1 (Standard) | H1 (Elongated Type) | A | C | H2 | Weight (Standard) | Weight (Elongated Type) |
20 | 160 | 500 | 600 | 215 | 315 | 282 | 220 | 180 | 28 | 32 |
25 | 160 | 500 | 600 | 215 | 315 | 282 | 220 | 180 | 29 | 33 |
40 | 180 | 535 | 685 | 245 | 395 | 308 | 220 | 180 | 38 | 44 |
50 | 200 | 545 | 695 | 255 | 405 | 308 | 220 | 180 | 41 | 47 |
80 | 250 | 685 | 835 | 310 | 460 | 394 | 270 | 240 | 70 | 81 |
100 | 330 | 745 | 895 | 370 | 520 | 394 | 270 | 240 | 90 | 104 |
DN | L | H | A | W | Actuator Type Number | Weight (Kg) |
20 | 160 | 570 | 225 | 28 | 361LSA-20 | 28 |
25 | 160 | 570 | 225 | 28 | 361LSA-20 | 29 |
40 | 180 | 620 | 255 | 45 | 361LSB-30 | 38 |
50 | 200 | 635 | 255 | 45 | 361LSB-30 | 41 |
80 | 250 | 768 | 310 | 60 | 361LSB-50, 361LSC-65 | 70 |
100 | 330 | 872 | 310 | 60 | 361LSB-50, 361LSC-65 | 90 |
Note:1.The data in the table is based on the standard configuration of 900Lb. If you need parameters for different pressure levels, please contact us for further information. 2.We can customize the production of valve products for various harsh working conditions according to customer requirements. If the customer has no special requirements, our company will supply according to the standard configuration. 3.The handwheel mechanism is not a standard valve accessory and can be provided according to customer requirements. 4.Various electric (intelligent) actuators of different brands can be selected according to customer requirements. 5.Unit:mm
Top-guided high-pressure control valves are essential in industries requiring precise regulation of fluids under high-pressure conditions. Their robust design and superior guiding mechanisms ensure stability and accuracy, making them ideal for applications in the oil and gas sector, chemical processing, and power generation. These valves effectively manage high-pressure drops and maintain consistent flow control, enhancing operational efficiency and safety across various industrial processes.
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