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Top-Guided High-Pressure Control Valve

TOP-GUIDE-HIGH-PRESSURE-CONTROL-VALVE

Top-Guided High-Pressure Control Valve

Body type: Straight through forging body
Plug type: Multistage throttle plug
Nominal diameter: DN20~200mm, NPS 3/4″~8″
Nominal pressure: PN10.0~42.0MPa; CLASS 600~2500LB
Applicable temperature: -196°C~+650°C (Optional according to working conditions)
Type of connection: Flange, welding, thread
Flange distance: Meet IEC 60534, Non-standard customization
Gland type: Bolt compression type
Sealing gasket: Serrated metal gasket
Packing: PTFE, Flexible graphite
Actuator: Pneumatic actuator, Electric actuator

Product Overview

The series of top-guide type high-pressure control valve produced by TangoValve Group is subject to sleeve guide, pressure balanced valve plug. The series of control valves are mainly suitable for the situation of large pressure difference and flash and cavitation. The valve can be designed in a variety of structures, with a diameter of DN20~DN200mm, and a maximum pressure range of 2500LB. lt can be equipped with a variety of specifcations of electric actuators.

Model Preparation

Z Actuator
Z Series Control Valve J: Pneumatic diaphragm actuator
H: Pneumatic piston actuator
R: Electric 3810L actuator
D: Electric PSL actuator
H Structural Style
H Straight Stroke J: Standard angle type single seat control valve
JF: Soft seal angle type single seat control valve
JM: Standard angle type sleeve simple control valve
JT: Two-stage cage sleeve simple angle control valve
JG: Angle control valve with heat dissipation
JV: Bellows angle type control valve
JD: Low temperature angle control valve

 

Product Features

TOP-GUIDE-HIGH-PRESSURE-CONTROL-VALVE1

According to the different parameters, several different pressure reducing cagesare designed to form a multi-stage pressure reducing internals. The cages are designed according to different working conditions to ensure the elimination of flash and cavitation of the valve. The medium begins to throttle from contacting the frst cage and gradually reduces the differential pressure of the inlet through multiple throttling. This effectively ensures that the pressure is always above the saturated vapor pressure when the medium flows in the valve, so that it eliminates the possibility of fash and cavitation, and prolongs the service life of the control valve in bad working conditions.

 

Design Features

1.Continuous regulation in the range of high pressure difference.
2.Adopt multi-stage gradual decompression, anti-cavitation, and low noise.
3.The valve plug is sealed by a conical surface with a good sealing effect.
4.Multiple design of valve plug, providing good regulation performance.
5.Hard alloy spray welding for valve plug and valve seat ensures erosion resistance and long service life.
6.The valve core is equipped with a guiding structure, balanced adjustment, and no vibration.
7.Actuator can be subject to interchangeable installation.

 

Structure and Materials

TOP-GUIDE-HIGH-PRESSURE-CONTROL-VALVE-Structure

Part Material

No. Component Material 
1 Seat A105 304 316 316L
2 Gasket Saw tooth type metal gasket, Metal graphite, gasket
3 Body A105 304 316 316L
4 Guide rod 304 304 316 316L
5 Guide sleeve 304 304 316 316L
6 Plug 304 304 316 316L
7 Gasket Saw tooth type metal gasket, Metal graphite, gasket
8 Screw nut 304 304 316 316L
9 Bonnet A105 304 316 316L
10 Packing PTFE, Flexible graphite
11 Lock nut 304 304 316 316L
12 Pressing sleeve 304 304 316 316L
13 Plate 304 304 316 316L

Note: 1.The above is of standard configuration structure; the valve seat is metal seal, and the valve seat is soft seal, grade VI optional. It can provide valve trim of spray welding cemented carbide. 2.The conventional material is carbon steel and stainless steel, and the special material regulating valve products can be customized according to the user’s work conditions.

 

Structure of High-Pressure Control Valve

Multi-stage axial-flow structureTOP-GUIDE HIGH-PRESSURE CONTROL VALVE1

It is subject to multi-stage cage type valve plug or axial-flow labyrinth type valve plug, to reduce pressure by multi-stage, fully control the flow velocity of medium flowing through the valve, and greatly reduce the noise generated by high-pressure gas or steam in the valve. In addition, the stable multi-stage pressure reduction can effectively prevent the liquid from cavitation. It is a control valve with stable performance in high-pressure medium place, and multi-spring pneumatic diaphragm actuator or electric actuator, etc., are available.

 

Cage type high-pressure angle structureCage type high-pressure angle structure

The valve body is rectangular, with simple flow passage and small resistance. It is especially suitable for the adjustment of high viscosity, suspension, and granular medium fluid, avoiding coking, sticking, and blocking. The valve plug is plunger type, which is used under the condition of high pressure difference. The valve plug is surfacing with tungsten cobalt alloy, which has the advantages of cavitation resistance, impact resistance, greatly improving the service life. It is widely used in the chemical industry, petroleum refining, and other industries, especially in the medium regulation under high-pressure and high-pressure difference conditions in the synthesis of nitrogen and urea industry.

 

Two-stage cage sleeve structureTwo-stage cage sleeve structure

The valve is mainly suitable for occasions with large pressure difference and easy to produce flash and cavitation. According to different parameters, several different pressure-reducing cages are designed to form multi-stage pressure-reducing internals. The cages are designed according to different working conditions to ensure the elimination of flash and cavitation of the valve. The medium begins to throttle from contacting the first cage and gradually reduces the differential pressure of the inlet through multiple throttling. This effectively ensures that the pressure is always above the saturated vapor pressure when the medium flows in the valve, which eliminates the possibility of flash and cavitation, and prolongs the service life of the control valve in bad working conditions.

 

Specification Parameters

Actuator parameters

Model Pneumatic film actuator Electronic electric actuator
Form ZH22~ZH56 3810L, RSL
Type Multi spring Intelligent integrated type
Purpose Adjustment, switch Regulating
Drive Air pressure (spring range):
140 (20~100) KPa G
240 (40~200) KPa G
280 (80~240) KPa G
Power supply:
AC 220 V ±10% 50Hz
AC 380 V ±10% 50Hz
Joint Rc 1/4 Common type: 2–PF(G1/2”)
Flameproof type: 2–PF(G3/4”)
Positive Action Air pressure increases to push the valve to close Control signal increases to push the valve to close
Reaction Air pressure increases to push the valve open Control signal increases to push the valve open
Control Signal 4~20mA.DC (With positioner) Input output 4~20mA.DC
Lag ≤1% FS (With positioner) ≤0.8% FS
Linearity 2% FS (With positioner) ≤±1% FS
Ambient Temperature -10°C ~ +70°C
Surface Coating Black phosphating treatment
Actuator: Acrylic polyurethane paint
Optional Accessories Optional accessories, Hand wheel, Magnetic valve, Travel switch, Lock up valve Heater

 

Main Performance Parameters

Flow Characteristics Equal percentage, Straight line
Adjustable Range 50:01
Rated Cv Value Equal percentage: 10~1400
Straight line: 11~1500
Allowable Leakage Hard seal: Level-IV (0.01% rated flow of valve)
Soft seal: Level-V
Drive Mode Pneumatic Electric
Intrinsic Error (%) ±1.0 ±1.0
Return Difference (%) ≤1.0 ≤1.0
Dead Zone (%) ≤0.6 ≤1.0
Constant Point Deviation (%) ±2.5 ±2.5
Rated Stroke Deviation (%) ≤2.5 ≤2.5

 

TOP-GUIDE HIGH-PRESSURE CONTROL VALVE-Diagram

Standard and elongated dimensions

DN L (900Lb, 1500Lb) H (Standard) H (Elongated Type) H1 (Standard) H1 (Elongated Type) A C H2 Weight (Standard) Weight (Elongated Type)
20 160 500 600 215 315 282 220 180 28 32
25 160 500 600 215 315 282 220 180 29 33
40 180 535 685 245 395 308 220 180 38 44
50 200 545 695 255 405 308 220 180 41 47
80 250 685 835 310 460 394 270 240 70 81
100 330 745 895 370 520 394 270 240 90 104

 

Dimensions of electric multi-stage step-down high pressure Angle valve

DN L H A W Actuator Type Number Weight (Kg)
20 160 570 225 28 361LSA-20 28
25 160 570 225 28 361LSA-20 29
40 180 620 255 45 361LSB-30 38
50 200 635 255 45 361LSB-30 41
80 250 768 310 60 361LSB-50, 361LSC-65 70
100 330 872 310 60 361LSB-50, 361LSC-65 90

Note:1.The data in the table is based on the standard configuration of 900Lb. If you need parameters for different pressure levels, please contact us for further information. 2.We can customize the production of valve products for various harsh working conditions according to customer requirements. If the customer has no special requirements, our company will supply according to the standard configuration. 3.The handwheel mechanism is not a standard valve accessory and can be provided according to customer requirements. 4.Various electric (intelligent) actuators of different brands can be selected according to customer requirements. 5.Unit:mm

Specification Applications

Top-guided high-pressure control valves are essential in industries requiring precise regulation of fluids under high-pressure conditions. Their robust design and superior guiding mechanisms ensure stability and accuracy, making them ideal for applications in the oil and gas sector, chemical processing, and power generation. These valves effectively manage high-pressure drops and maintain consistent flow control, enhancing operational efficiency and safety across various industrial processes.

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