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Worm Gear Flanged Butterfly Valve

Worm-Gear-Flanged-Butterfly-Valve

Worm Gear Flanged Butterfly Valve

Carbon Steel (WCB, WCC for strength), Stainless Steel (SS304, SS316 for corrosion resistance),

Size Range:2″ to 48″ (DN50-DN1200)

Connection Options:Wafer, Lug, Flanged, Double Flanged, Grooved

Working Pressure:Up to 300 psi (20.7 bar)

Working Temperature:-29°C to 200°C

Sealing Options:EPDM, PTFE, Metal-to-Metal, NBR, FKM

Manufacturing Method:Cast, Forged, Machined

Applicable Medium:Water, Oil, Gas, Air, Chemical Fluids

Manufacturing Standard:API 609, ASME B16.47, MSS-SP-67, BS EN 593, ISO 5752

Product Overview

Butterfly valves regulate or isolate fluid flow in pipelines, making them ideal for situations requiring quick shutoff, low pressure drop, and easy operation. The butterfly valve operates with a rotating disc that allows for on/off or modulating service. Constructed from high-quality materials, including carbon steel, stainless steel, these valves are known for their durability, corrosion resistance, and suitability for various industrial applications.

Product Features

Quick Operation: Butterfly valves can be opened or closed quickly, often using a lever or actuator, allowing efficient flow control. This is particularly beneficial in industries like HVAC systems, fire protection systems, and chemical processing, where rapid flow adjustments are essential.

Low-Pressure Drop: The streamlined disc design ensures minimal resistance to flow, reducing pressure drop across the valve.

Compact and Lightweight: Butterfly valves are smaller and lighter compared to other types of valves, making them easy to install and maintain.

Versatile Connection Options: Available in wafer, lug, flanged, double flanged, and grooved connections to accommodate a wide range of piping configurations.

Resilient or Metal Seat Options: Offers both soft seats (e.g., EPDM, PTFE) for low-pressure applications and metal seats for higher temperatures and pressures.

Manual or Actuated Operation: Can be operated manually using a lever or automated with electric, pneumatic, or hydraulic actuators.

 


Specification Parameters

Structural Length Standard:
According to API 609, ASME B16.47, ISO 5752, BS EN 558

Connection Forms Standards:
Wafer and lug types per ASME B16.5, flanged per ANSI/ASME B16.42, double flanged, and grooved

Available Sizes (Caliber):
2″, 3″, 4″, 6″, 8″, 10″, 12″, 14″, 16″, 18″, 20″, 24″, 30″, 36″, 42″, 48″

Pressure-Temperature Rating:
Class 150, 300 as per API 609 and ASME B16.47

Pressure Range:
Up to 300 psi depending on size and material

Temperature Range:
-29°C to 200°C depending on material and sealing options

Main performance specifications

Nominal diameter DN(mm) 50-4000
Nominal pressure PN(MPa) 1.0 1.6 2.5
test pressure Strength test 1.5 2.4 3.75
Seal test 1.1 1.76 2.75
Gas seal test 0.6 0.6 0.6

 

 Product Parts Materials

Working pressure(MPa) 1.6
Applicable temperature(℃) ≤425 ≤200
Suitable media Water, oil or non-corrosive media Nitric acid medium Acetic acid medium
material Body, disc WCB CF8/304 CF3M/316L
Valve stem 2Cr13 304 316L
Body sealing surface Surfacing507
Butterfly sealing surface 304+Flexible graphite 304+PTFE 304+PTFE
filler Flexible graphite PTFE PTFE

 

The main shape and connection size

PN DN L D D1 D2 Z-d b f H H0
1.0 50 108 165 125 99 4-18 20 2 170 130
1.0 65 112 185 145 118 4-18 20 2 170 145
1.0 80 114 200 160 132 8-18 20 2 230 152
1.0 100 127 220 180 156 8-18 22 2 320 192
1.0 125 140 250 210 184 8-18 22 2 345 200
1.0 150 140 285 240 211 8-22 24 2 385 230
1.0 200 152 340 295 266 8-22 24 2 471 297
1.0 250 165 405 355 319 12-22 26 2 533 327
1.0 300 178 445 400 370 12-22 26 2 606 364
1.0 350 190 505 460 429 16-22 26 2 694 404
1.0 400 216 565 515 480 16-26 26 2 757 444
1.0 450 222 615 565 530 20-26 28 2 814 472
1.0 500 229 670 620 582 20-26 28 2 902 522
1.0 600 267 780 725 682 20-30 34 2 1048 590
1.0 700 292 895 840 794 24-30 34 5 1277 810
1.0 800 318 1015 950 901 24-33 36 5 1385 844
1.0 900 330 1115 1050 1001 28-33 38 5 1490 890
1.0 1000 410 1230 1160 1112 28-36 38 5 1620 950
1.6 50 108 165 125 99 4-18 20 2 170 130
1.6 65 112 185 145 118 4-18 20 2 170 145
1.6 80 114 200 160 132 8-18 20 2 230 152
1.6 100 127 220 180 156 8-18 22 2 320 192
1.6 125 140 250 210 184 8-18 22 2 345 200
1.6 150 140 285 240 211 8-22 24 2 385 230
1.6 200 152 340 295 266 12-22 24 2 471 297
1.6 250 165 405 355 319 12-26 26 2 533 327
1.6 300 178 460 410 370 12-26 28 2 606 364
1.6 350 190 520 470 429 16-26 30 2 694 404
1.6 400 216 580 525 480 16-30 32 2 757 444
1.6 450 222 640 585 548 20-30 40 2 814 472
1.6 500 229 715 650 609 20-33 44 2 902 522
1.6 600 267 840 770 720 20-36 54 2 1048 590
1.6 700 292 910 840 794 24-36 40 5 1277 810
1.6 800 318 1025 950 901 24-39 42 5 1385 844
1.6 900 330 1125 1050 1001 28-39 44 5 1490 890
1.6 1000 410 1225 1170 1112 28-42 46 5 1620 950
2.5 50 108 165 125 99 4-18 20 2 170 130
2.5 65 112 185 145 118 8-18 22 2 265 210
2.5 80 114 200 160 132 8-18 24 2 310 233
2.5 100 127 235 190 156 8-22 24 2 343 242
2.5 125 140 270 220 184 8-26 26 2 385 254
2.5 150 140 300 250 211 8-26 28 2 445 580
2.5 200 152 360 310 274 12-26 30 2 510 297
2.5 250 165 425 370 330 12-30 32 2 569 339
2.5 300 178 485 430 389 16-30 34 2 653 375
2.5 350 190 555 490 448 16-33 38 2 730 420
2.5 400 216 620 550 503 16-36 40 2 810 463
2.5 450 222 670 600 548 20-36 46 2 850 495
2.5 500 229 730 660 609 20-36 48 2 940 566
2.5 600 267 845 770 720 20-39 58 2 1150 630
2.5 700 292 960 875 820 24-42 58 5 1195 727
2.5 800 318 1085 990 609 24-36 58 5 1268 810

Specification Applications

Industries

  • Water Treatment Plants: Used in water distribution and control systems for potable and wastewater treatment.
  • Oil & Gas Industry: Suitable for regulating the flow of crude oil, natural gas, and refined products.
  • Chemical Industry: Ideal for controlling the flow of chemicals, acids, and other aggressive fluids.
  • HVAC Systems: Commonly used in heating, ventilation, and air conditioning systems for regulating air or water flow.
  • Food & Beverage Industry: Suitable for sanitary and non-sanitary applications that require frequent operation and cleaning, thanks to corrosion-resistant materials and ease of cleaning.

 

Specific Applications

  • Cooling Water Systems: Controls the flow of water for cooling applications in industrial facilities.
  • Fire Protection Systems: Used in fire sprinkler systems as control valves to regulate water supply.
  • Process Pipelines: Ideal for modulating or isolating flow in pipelines carrying oil, gas, or chemicals.
  • Air Flow Regulation: Used in HVAC systems to regulate air flow, ensuring efficient operation of heating and cooling units.

 

Installation Instructions

  • Verify the valve size, pressure rating, and material compatibility with the pipeline and medium before installation.
  • Ensure proper alignment of the butterfly valve in the pipeline to avoid seat or disc damage.
  • Use appropriate flange gaskets and follow standard torque tightening procedures for flanged connections.
  • For wafer or lug connections, ensure correct bolt alignment to avoid stress on the valve body.
  • Test the valve for proper operation to ensure the disc moves freely without obstruction. If the disc does not move freely, check for proper alignment and inspect for debris that may be causing the obstruction. If issues persist, further troubleshoot by adjusting alignment or cleaning the valve thoroughly to remove any contaminants.

Valve Actuation

Process Optimization

Precision Engineering

Pipeline Solutions

Industrial Valves

Flow Control

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