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HIGH-TEMPERATURE CONTROL VALVE OF GREASE INJECTION SEAL

Смазанный уплотнением регулирующий клапан для высокотемпературных сред

Body type: Straight-through S-type cast valve
Plug type: Balanced sleeve structure plug
Nominal diameter: DN15~300mm; NPS 1/2″~12″
Nominal pressure: PN1.6~6.4MPa; CLASS 150~300LB
Applicable temperature: +250~+650℃ (Optional according to working conditions)
Type of connection: Flange, welding, thread (applicable within 1″)
Flange distance: According to IEC 60534
Gland type: Bolt compression type
Sealing gasket: Metal graphite spiral wound gasket
Packing: Flexible graphite
Actuator: Pneumatic actuator, Electric actuator

Product Overview

High Temperature Grease Injection Sealed Control Valve is designed for precise flow control in demanding industrial environments involving high temperatures and variable pressures. Featuring a compact S-shaped flow path, this valve reduces pressure drop while maintaining high flow capacity and a wide control range. Its balanced valve structure ensures stable operation, low vibration, and minimal noise, even under fluctuating conditions. With low sensitivity to temperature changes and reliable sealing performance, it is widely used in applications requiring accurate control at high flow rates and elevated temperatures where strict leakage control is not critical.

Model Preparation

HStructural Style
TL: Ultra low traffic type

T: Compression type

C: Cage

SS: Single seat regulating valve
SG: High temperature grease injection seal
N: Cage style porousnoise reduction
B: Sleeve regulating valve

 

Product Features

Grease-Seal-High-Temperature-Control-Valve-Structure

The High Temperature Grease Injection Sealed Control Valve is engineered to deliver reliable performance in demanding high-temperature service conditions. Its plug design provides a high Cv value, ensuring excellent flow capacity and efficient regulation performance in accordance with international control valve standards.

The valve supports both pneumatic and electric actuators, offering a compact structure with high output force, making it suitable for precise control applications that require high reliability and strong shut-off performance.

Advanced sealing technology enhances durability and operational stability. The valve stem packing system, combined with grease injection sealing and double-layer sealing design, significantly improves sealing performance and extends service life, especially in steam and high-temperature environments.

With its robust construction and optimized sealing system, this valve is an ideal choice for critical process control where reliability, longevity, and stable operation are essential.

 

Design features

1. With top guide structure

2.Large fow coefhcient and wide adjustable range

3.Double sealing structure, more reliable sealing

4.With heat sink, strong heat dissipation function

5.With grease injection tank, longer packing life

6. Mainly used in high temperature steam, hot oil and other occasions

 

Structure and Materials

Grease-Seal-High-Temperature-Control-Valve-Structure-DIAGRAM

Carbon steel for body material*

No.ComponentMaterial 
1BodyWCBLCBWC9
2Gasket316 + Graphite/FTFE
3Seat304304304
4Plug304304304
5Guide sleeveCu/316LCu/316LCu/316L
6Gasket304304304
7Bonnet316 + Graphite/FTFE
8 Bolt and NutWCBLCBWC9
9Heat sink304304304
10Stem304304304
11Oil storage ring304304304
12PackingPTFE/Flexible graphite
13Lock nut304304304
14Pressing sleeve304304304
15Plate304304304

 

Body Materials Stainless Steel*

No.ComponentMaterial
1BodyCF8CF8MCF3M
2Gasket316 + Graphite/FTFE
3Seat304316316L
4Plug304316316L
5Guide sleeveCu/316LCu/316LCu/316L
6Gasket304316316L
7Bonnet316 + Graphite/FTFE
8 Bolt and NutCF8CF8MCF3M
9Heat sink304316316L
10Stem304316316L
11Oil storage ring304316316L
12PackingPTFE/Flexible graphite
13Lock nut304316316L
14Pressing sleeve304316316L
15Plate304316316L

Note: 1.The above is of standard confguration structure; The valve seat is metal seal, and the valve seat is soft seal, grade Vl optional. lt can provide valve trim of spray welding cemented carbide. 2.The conventional materialis carbon steel and stainless steel, and the special material regulating valve products can be customized according to the user’s work conditions.

 

Can be Applied to Different Conditions of the Structure

Grease-Seal-High-Temperature-Control-Valve-condition

 

Specification Parameters

Specifcation Parameter

Inside Diameter (mm)253240506580100125150200250300
Inside Diameter (in)1″1-1/4″1-1/2″2″2-1/2″3″4″5″6″8″10″12″
Flow Coefficient (Kv) Straight Line101625406310016025040063010001400
Flow Coefficient (Kv) Percent1117.627.5446911017627544069011001500
Pneumatic actuatorHA/B-23HA/B-34HA/B-45HA/B-56
350 cm²560 cm²900 cm²1400 cm²
Mode of ActionSpring RangeAllowable Differential Pressure (MPa)
Gas Opening20–100 KPa32.252.251.952.362.041.671.411.411.140.650.55
40–200 KPa6.46.46.46.46.46.46.46.46.46.41.551.4
80–240 KPa6.46.46.46.46.46.46.46.46.46.44.084.08
Gas Off20–100 KPa1.51.131.130.981.181.020.840.710.710.710.570.55
40–200 KPa4.53.383.382.933.543.062.512.122.122.121.711.55
80–240 KPa6.46.46.46.46.46.46.46.46.46.44.083.65
Electric ActuatorAllowable Differential Pressure (MPa)
Thrust(N)8006.46.4
20006.46.46.45.1
30006.46.46.46.45.74.76
50006.46.46.46.46.25
65006.46.44.233.23
100006.46.13.312.07
1600064

 

Actuator parameters

ModelPneumatic film actuatorElectronic electric actuator
FormZH22~ZH563810L, RSL
TypeMulti springIntelligent integrated type
PurposeAdjustment, switchRegulating
DriveAir pressure (spring range):
140 (20~100) KPa G
240 (40~200) KPa G
280 (80~240) KPa G
Power supply:
AC 220 V ±10% 50Hz
AC 380 V ±10% 50Hz
JointRc 1/4Common type: 2–PF(G1/2”)
Flameproof type: 2–PF(G3/4”)
Positive ActionAir pressure increases to push the valve to closeControl signal increases to push the valve to close
ReactionAir pressure increases to push the valve openControl signal increases to push the valve open
Control Signal4~20mA.DC (With positioner)Input output 4~20mA.DC
Lag≤1% FS (With positioner)≤0.8% FS
Linearity2% FS (With positioner)≤±1% FS
Ambient Temperature-10°C ~ +70°C
Surface CoatingBlack phosphating treatment
Actuator: Acrylic polyurethane paint
Optional AccessoriesOptional accessories, Hand wheel, Magnetic valve, Travel switch, Lock up valveHeater

 

Main Performance Parameters

Flow CharacteristicsEqual percentage, Straight line
Adjustable Range50:01
Rated Cv ValueEqual percentage: 10~1400
Straight line: 11~1500
Allowable LeakageHard seal: Level-IV (0.01% rated flow of valve)
Soft seal: Level-V
Drive ModePneumaticElectric
Intrinsic Error (%)±1.0±1.0
Return Difference (%)≤1.0≤1.0
Dead Zone (%)≤0.6≤1.0
Constant Point Deviation (%)±2.5±2.5
Rated Stroke Deviation (%)≤2.5≤2.5

 

GREASE-SEAL-Control- Valve-STRUCTURE2

Connection Dimension of Pneumatic Control Valve

DN (mm / inch)20 (3/4″)25 (1″)32 (1-1/4″)40 (1-1/2″)50 (2″)65 (2-1/2″)80 (3″)100 (4″)125 (5″)150 (6″)200 (8″)250 (10″)300 (12″)
L PN16/25180188200220252275300350400455555660740
L PN40180188200220252275310370410475600670750
L PN64206210220251290315341398452511610752819
H PN1652.557.5707582.592.5100110125142170202230
H PN4052.557.5707582.592.5100117.5135150187225257
H PN646570778590102.5107.5125147.5172207235285
H1208208158170179214221234270294331390450
H2315315335335335415415415500500500670670
H3153153153153153181181181247247247//
Pneumatic Actuator – C180180180180180200200200250250250380380
Pneumatic Actuator – A285285285285285360360360500500500580580

 

Connection Dimension of Electric Control Valve

DN
(In)
20
3/4″
25
1″
32
1-1/4″
40
1-1/2″
50
2″
65
2-1/2″
80
3″
100
4″
125
5″
150
6″
200
8″
250
10″
300
12″
L
 PN16/25181184200222254276298352410451600650700
PN40181184200222254276298352410451600670770
PN64210210210251286311337394440508650690800
H
 PN16/2552.557.5757585.592.5100110142.5158170195230
PN4052.557.5757582.592.5100117.5150167.5187.5205245
PN646540858590102.5107.5125172.5195207.5230260
H1208208224228228334334342408453482520550
H2373373456456538538548548725725725795795
H4 90909090909090909090909090
A225225225225255255255255310310310350350
W28282828454545456060606060
FlangeExecutable: GB、HG、JB、DIN、JIS、ANSl Corresponding standard

Note: 1.The dimensions in the table are standard data without accessories. The dimensions of accessories are calculated according to the actual configuration.2.Due to the technical innovation and improvement of the product, the size may change. Please contact the technical department of the Company for the latest information. 3.The actuated valve can be customized according to the actual size.

Specification Applications

Grease-sealed high-temperature control valves are essential in various industrial settings, providing reliable operation under extreme conditions.

Chemical Processing

In chemical processing, these valves effectively manage the flow of aggressive and high-temperature fluids, ensuring process integrity and safety.

Oil and Gas Industry

Within the oil and gas sector, grease-sealed high-temperature control valves are vital for handling high-pressure and high-temperature operations, maintaining system efficiency and preventing leaks.

Power Generation

In power plants, these valves regulate the flow of steam and other high-temperature media, contributing to efficient energy production and operational stability.

Automotive Industry

In the automotive sector, grease-sealed high-temperature control valves are utilized in engine systems to manage the flow of high-temperature fluids, ensuring optimal performance and longevity of components.